Elongation at break chart.

How far each material we offer stretches before it breaks, on one scale for metals and one for plastics — from MIC-6 cast plate at 3% to 304 at 60%. High elongation draws, stretches and fails slowly; low elongation is the price of hardness and strength. Pick a use to see which materials fit.

Two metal tensile specimens in testing grips: a stretched, necked specimen and a fractured specimen with little necking
Tensile test / ductile and brittle
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Elongation at break of metals and plastics
MaterialOffered asElongationBasisSpec minimumPublished asFit
MIC-6 cast plateSheet stock≈ 3%Typical———
1100-H14Sheet stock≈ 9%Typical———
7075-T6Sheet stock · CNC≈ 11%Typical———
5052-H32Sheet stock≈ 12%Typical———
6061-T6Sheet stock · CNC≈ 12%Typical———
3003-H14Reference≈ 8%Typical———
2024-T3Reference≈ 18%Typical———
Magnesium AZ31B-H24Reference≈ 15%Typical———
C110 copper, half hardReference≈ 14%Typical———
C360 free-cutting brassReference≈ 20%Typical———
C260 cartridge brass, half hardReference≈ 25%Typical———
AR500Sheet stock≈ 8%Typical———
Spring steel 1075 / 1095Sheet stock≈ 8%Typical———
Corten (weathering)Sheet stock≈ 21%Typical———
HSLAS Grade 50Sheet stock≈ 22%Typical———
A36 HR pickled & oiledSheet stock≈ 23%Typical———
A36 mill finishSheet stock≈ 23%Typical———
G90 galvanizedSheet stock≈ 30%Typical———
A1008 cold rolledSheet stock≈ 40%Typical———
A1008 electro-galvanizedSheet stock≈ 40%Typical———
1018 cold drawnReference≈ 15%Typical———
4140 annealedReference≈ 26%Typical———
304Sheet stock≈ 60%Typical———
316Sheet stock≈ 60%Typical———
17-4 PH, H900Reference≈ 10%Typical———
430Reference≈ 30%Typical———
303Reference≈ 50%Typical———
Ti-6Al-4V (Grade 5)Reference≈ 14%Typical———
CP titanium Grade 2Reference≈ 25%Typical———
Inconel 718, agedReference≈ 20%Typical———
Monel K-500, agedReference≈ 25%Typical———
Inconel 600Reference≈ 40%Typical———
Monel 400Reference≈ 40%Typical———
Inconel 625, annealedReference≈ 42%Typical———
Hastelloy C-276Reference≈ 60%Typical———
PA-12 glass bead (HP MJF)3D printing≈ 10%Typical———
PA-12 (HP MJF)3D printing≈ 20%Typical———
PA-11 (HP MJF)3D printing≈ 50%Typical———
Acrylic (PMMA)Reference≈ 4%Typical———
ABSReference≈ 20%Typical———
Acetal homopolymer (Delrin)Reference≈ 30%Typical———
PEEK (unfilled)Reference≈ 45%Typical———
Nylon 6/6 (dry)Reference≈ 50%Typical———
PolycarbonateReference≈ 110%Typical———
PTFE (Teflon)Reference≈ 300%Typical———
UHMW polyethyleneReference≈ 350%Typical———
Fits the selected use Spec minimum Outer-fiber strain of the bend ≈ Proxy or typical
Stretch or strength

How much stretch the job needs.

Elongation at break is how much longer a test bar is when it snaps, as a percentage of its starting gauge length. It is the quickest read on ductility: whether a part bends or cracks, stretches or tears.

A drawn cup, a stretched panel or a part that must deform before it fails needs plenty of it. A spring, a wear liner or a stiff plastic part gives most of it up for strength, hardness or stability. Choose a use below to see which materials fit.

When you need

Stretch

When little is fine

Strength first

01 / gauge

Same metal, different number

Most of the stretch near the break is in a short neck, so a shorter gauge length reads higher. Metals here are on a 2 in (50 mm) gauge; values on 4D or 5.65√A are not comparable. Thin sheet also reads lower than thick plate of the same alloy.

02 / bending

Not a bend-radius rule

The outside of a bend strains about t / (2R + t): 33% at R = 1t. 5052-H32 makes that bend with a 12% elongation; 6061-T6, at the same 12%, may crack. A bend concentrates strain in a thin layer, and alloys differ in how evenly they spread it. Take radii from tested bend data, like our per-gauge tables.

03 / temper

Strength costs stretch

Inside one alloy, the stronger temper stretches less: annealed 5052-O runs about 25%, 5052-H32 about 12%. Cold work and heat treatment trade ductility for strength. Always read elongation with the temper — the chart lists the one we stock.

How to read it

Bars, minimums and the bend line.

Each bar is the elongation in the condition we stock. Where a product spec sets a minimum — ASTM B209 for aluminum sheet, A240 for stainless, A1011 and A36 for steel — a tick marks it: certified material meets at least that. Plastics stretch up to ten times further, so they get their own scale.

The dotted blue line is the outer-fiber strain of the bend you pick. It is there for scale, not as a pass line: a ductile alloy routinely bends past its own bar average. The drawing shows the tensile test itself — a 2.000″ gauge length stretched to its length at the break.

Sources

Where the numbers come from.

  • ASTM E8/E8M — Tension Testing of Metallic Materials (2 in / 50 mm gauge for sheet-type specimens) — ASTM International · source
  • ASTM D638 — Tensile Properties of Plastics (Type I specimen, 50 mm gauge) — ASTM International · source

Values marked ≈ are from a closely related product or typical for the material. Typical values are not specification limits; check the governing spec or the mill certificate for a guaranteed minimum.