In productionLaser cutting
Understand the cut. Learn how geometry, assist gas, and edge quality affect the finished part.
Series 04 / In production
Give your design a clean handoff. Prepare cutting profiles, export files, and plan for hardware.

09 lessons / CAD & file preparation
A closer look at every step. Explore the lessons. Videos coming soon.
LESSON 01 / beginnerDXF File Setup Basics
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Preview image / Video coming soonbeginner / In production
The right way to set up a DXF file for laser cutting — units, layers, line types, and what to avoid.
LESSON 02 / beginnerCommon DXF Errors That Cause Rejections
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Preview image / Video coming soonbeginner / In production
Open contours, duplicate lines, small gaps — the exact issues that flag your file and delay your order.
LESSON 03 / intermediateExporting from SolidWorks for Laser Cutting
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Preview image / Video coming soonintermediate / In production
Step-by-step: how to export a flat DXF from SolidWorks sheetmetal with correct scale and layer setup.
LESSON 04 / intermediateDesigning Rack Panels (EIA-310)
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Preview image / Video coming soonintermediate / In production
How to design 1U–8U 19″ rack panels to spec — hole patterns, tolerances, and connector cutouts.
LESSON 05 / beginnerDesigning for Countersinks
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Preview image / Video coming soonbeginner / In production
82° vs 90° countersinks, design rules, and how to call out countersinks correctly in your file.
LESSON 06 / intermediateTapped Holes in Sheet Metal
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Preview image / Video coming soonintermediate / In production
When tapping is viable, thread engagement minimums by gauge, and how to indicate tapped holes in a DXF.
LESSON 07 / intermediateHardware Insertion: PEM Nuts & Studs
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Preview image / Video coming soonintermediate / In production
How press-fit hardware works, what standoffs are available, and how to prepare your DXF for them.
LESSON 08 / advancedDesigning for Anodizing
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Preview image / Video coming soonadvanced / In production
Design considerations for anodized aluminum — masking, racking holes, and avoiding finish inconsistencies.
LESSON 09 / advancedGD&T Basics for Sheet Metal
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Preview image / Video coming soonadvanced / In production
Geometric dimensioning and tolerancing applied to laser-cut sheet metal. What actually matters on a 2D flat part.
Continue exploring
In productionUnderstand the cut. Learn how geometry, assist gas, and edge quality affect the finished part.
In productionDesign around the bend. Explore tooling, flange length, springback, and flat patterns.
In productionChoose the right starting point. Compare alloys, thicknesses, and material properties.
From your file to finished parts